Harvesting of cashew nut for its kernel starts by March to June.
Nut
maturity is a varietal character from a short duration to long duration. The nuts
are allowed to be matured fully along with the apples. The apple matures slower
than the nuts. Mature nuts show brown colour. Ripen apples are yellow, red and
yellow reddish in colour. The apples are used or various industrial use as well as in preparation of pickles and jams. If only nuts are to be used than it is better to allow the nuts to fall naturally. The mature well filled nuts sink in water easily
which is used as a selection criterion of mature nuts. As soon as nuts are
collected they should be washed and sun dried as a pre-conditioning measure.
Processing of cashew nuts
Processing of raw cashew nuts consists of conditioning of nuts, shelling,
drying, humidifying, peeling, grading and packing of kernels.
Conditioning:
Harvested mature cashew nuts are sun dried for two days soon after
harvesting to bring the moisture content from 16% or above to 8 to 9%. Then
the nuts are packed in gunny bags and stored for further processing.
o Conditioning is required to make the nuts hard and brittle so that the shell can
be removed without damaging kernel inside.
o Conditioning is done in three ways. They are drum roasting, oil bath roasting
and steam roasting. Among these, the steam roasting is most commonly
followed which have the added advantage of utilizing the cashew shell nut
liquid (CSNL) for further industrial use.
Steam roasting
The sun dried cashew nuts are roasted in steam under pressure of 25 to 30
lb/inch for 20 to 30 minutes. Then the nuts are allowed to cool 24 hours before
shelling.
Shelling
o Shelling requires hand and foot operated mechanical devices in which the
roasted nut is held by fingers between two pairs of blades of the shelling
machine, in such a way that the kernel never come into contact with blades.
o Then the splitted nuts become easy to scoop out the kernel, 92 to 95% kernel
recovery is possible with the hand and foot operated sheller.
Drying of kernel
o Scooped out kernels are then sent to drier in trays to be dried in hot chamber
at 780 to 800C for 6 to 8 hours to bring the moisture content in the nuts to 4
to 5%.
o For uniform drying, the trays used for spreading the kernels are changed in
position in the chambers.
o Dried kernels in the same trays from the hot chamber are brought to a humidifier
room to facilitate easy peeling of seed coat.
Peeling
o Peeling of seed coat (testa) is done with the help of sharp knives or bamboo
edges.
o 70% kernels are recovered through peeling operation.
Grading
o Grading of peeled kernels is done manually.
o Kernels are graded according to size of wholesome or bits. There are many
commercial grades viz., W180, W210, W240, W320, W450 and W500.
o The large size kernels are graded as W180 (309 to 410/kg) and smallest
grades are W500 (1000 to 1100/kg).
o The common grades are WW (White whole), SW (Scorched whole), DW (Dessert
whole), SWS (Scorched whole seconds) etc.
o Pieces are also graded as B (Bits), S (Splits), LWP (Large white pieces), BB
(Baby bits), SB (Scorched bits), SS (Scorched splits), SSP (Scorched small
seconds), SPS (Scorched pieces seconds), DP (Dessert pieces).
Packing:
The export trade required packing of kernels in 11.3 kg tin containers
which are hermetically sealed by infusing CO2. Moulded vacuum packing (MVP) is graining
popularity where in nitrogen flushing is done to avoid oxidative rancidity.
Important address for planting materials
1. The Director,
National Research Centre for Cashew,
Puttur – 574 202, Dakshina Kannada,
Phone 08251 – 221530 (O), 08251 – 224539 (R)
E-mail: nrccaju@sancharnet.in
2. Cashew Research Station,
Acharyya NG Agricultural University,
BAPATLA – 522101
Guntur District, Andhra Pradesh,
Phone No. (08643) 225304
3. Cashew Research Station,
Department of Horticulture,
Orissa University of Agriculture & Technology
Bhubenewswar – 751003, Orissa
4. Regional Research Station,
Bidhan Chandra Krishi Viswa Vidyalaya
Jhargram Farm, P. O. Jhargram – 721 507,
Midnapore District West Bengal,
Phone No.(03221) 255593,
E-mail : spc@cal.vsnl.net.in